This equipment enables the operator to perform clamping at one station while cutting at another, increasing the equipment utilization rate from 65% of traditional machine tools to over 90%. According to a case analysis of an automotive parts supplier, after the introduction of this technology, the average daily output of the workshop increased from 200 pieces to 280 pieces, with a growth rate of 40%, while energy consumption only increased by 15%, and the return on investment exceeded 200% within 18 months.
Automation integration is another acceleration engine. The duplex milling machine is usually equipped with robotic arms to achieve automatic loading and unloading of workpieces, reducing non-cutting time by 70%. It can handle 2 workpieces per minute and stabilize the cycle time of the production process at 30 seconds. A precision mold enterprise reported that after adopting this automated solution, its workshop achieved 24-hour continuous production, with labor costs reduced by 30% and annual output increased by 50%. At the same time, the processing speed was maintained at a feed rate of 1,200 millimeters per minute, and the precision deviation was controlled within ±0.01 millimeters.
In terms of processing strategy, duplex milling machine adopts symmetrical cutting force balancing technology, reducing the vibration amplitude by 50%, enabling the spindle speed to be safely increased to 8000 revolutions per minute and enhancing the metal removal rate by 35%. Research shows that this dynamic stability extends tool life by 20%, reduces the tool change frequency from once every 8 hours to once every 24 hours, and indirectly reduces downtime by 15%. For instance, in the aerospace field, the processing time for a complex aluminum alloy structural component has been compressed from 5 hours to 3 hours, with an efficiency gain of 40%, and the fluctuation range of surface quality has been reduced by 60%.
Market trends show that the customer order delivery cycle of CNC workshops adopting this equipment has been shortened by 30%, and their market competitiveness has been significantly enhanced. This innovation not only reshapes the standard of production rate but also pushes the peak capacity utilization rate of workshops to 95%, as if installing an engine that never stops for the manufacturing process.